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Honeycomb Cores

Aluminum Honeycomb Core:

Aramid Fibre Honeycomb Core (PN

HONYLITETM Aluminum honeycomb core is composed by multi-layer aluminum foil; honeycomb is formed after fully expanded. HONYLITETM Aluminum honeycomb core has sharp and clear hole surface, and it is suitable for adhering to high grade plate as well as other purposes. We mainly produce micro-aperture aluminum core and normal aluminum core.


Products:
  • Aeronautic grade
  • Anti-corrosion
  • High ratio of specific surface (ratio of surface to volume)
  • High ratio of specific strength and rigidity (ratio of strength and rigidity weight)
Applications:
  • Clean room panels
  • Exterior architectural curtain wall panels
  • Air, water, fluid, and light directionalisation
  • Heating, ventilation, air conditioning
  • Electric shielding enclosures
  • Acoustic attenuation
Aluminum Honeycomb Core
 
An extensive range of cores is available for HONYLITETM Honeycomb Panels, ALUMINIUM, STAINLESS STEEL, POLYCARBONATE, POLYPROPOLENE and ARAMID IMPREGNATED PAPER to special application CARBON IMPREGNATED types. All the cores have differing properties covering a wide range of applications for HONYLITETM Honeycomb Panels. Facing sheet materials are selected to suit the application, some forming the sandwich to receive a further finishing coat, others form the exposed product. All these offer lightweight low strength options suitable for applications where strength and stiffness is not a high priority.
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Aramid Fibre Honeycomb Core (PN

Nomex Honeycomb Core :

Description:

Commercial grade HONYLITETM Aramid fibre honeycomb is manufactured from Nomex paper (or equivalent) and coated with a heat resistant phenolic resin.

Features:

  • High strength to weight ratio
  • Corrosion resistant
  • Excellent dielectric properties
  • Thermally insulating
  • High toughness
  • Excellent creep and fatigue performance
  • Good thermal stability
  • Over collapsed cell configuration suitable for forming simple curves
  • Compatible with most adhesives used in sandwich composites

Applications:

HONYLITETM Aramid Fibre honeycomb uses include boat hulls, auto racing bodies, train car panels, ship panels, ground transportation structures, military shelters, ground antennas and special purpose panels.

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Polycarbonate Honeycomb Core (PC)

Polycarbonate Honeycomb Core:


Description:

HONYLITETM Polycarbonate honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.

Features:

  • Excellent dielectric properties
  • Good thermal and electric insulator
  • Conductive grades available
  • Fire resistant
  • Corrosion resistant
  • Fungi resistant
  • Sandwich skins can be melted to core
  • Use temperature below 200°F
  • Small cell sizes at high densities
  • Available transparent and in colors

Applications

HONYLITETM Polycarbonate honeycomb uses include wind tunnels - grilles, sandwich cores, radomes - antennae, skylights, energy absorbing structures and EMI/RFI shielding.

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Polypropylene Honeycomb Core (PP)

Polypropylene Honeycomb Core:

Description:

HONYLITETM Polypropylene honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.

HONYLITETM Polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.

Features:

  • High strength to weight ratio
  • Corrosion, fungi, rot, chemical and moisture resistant
  • Sound and vibration dampening
  • Energy absorbing
  • Temperature use to 180°F
  • Recyclable

Applications:

HONYLITETM Polypropylene honeycomb uses include sandwich panel cores, energy absorption and filtration media.

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Stainless Steel Honeycomb Core

Stainless Steel Honeycomb Core:

Description:

HONYLITETM Stainless steel honeycomb is adhesively-bonded which offers affordable pricing when compared against conventional welded stainless cores.

 

Features:

  • Excellent moisture and corrosion resistance
  • Fire resistant
  • Fungi Resistant

Applications:

HONYLITETM Stainless steel honeycomb uses include joiner panels, bulkheads, train doors and floors or any areas where honeycomb is subjected to hostile environments.

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Aluminium Honeycomb Panels

Early in the forth century, the Greek mathematician Pepose declared that the smart shape of honeycomb is the representative of the most effective labor of the nature. At that time, he guessed "The hexagon honeycomb which mankind can see is made with the least beeswax." This guess is known as "honeycomb guess.”
Darwin, the famous biologist even insisted "the man must be muddle-headed if he does not pay double tribute when he sees the honeycomb."

Stone Honeycomb Panel

The development history of the honeycomb stone panel

Super thin honeycomb stone panel was first invented in Ireland. The first piece in the world was made in 1973. In 1983, an American company succeeded in producing the same product. A German company produced the super light stone wave composite which is quite similar to the super thin honeycomb panel in 1989 and then in 1990, two Italian companies have also started the production. In 2000 Chinese and in 2001 Russians began their production. So the production of super thin honeycomb stone panels has passed a history of 30 years and now is a fully mature product. The application in many engineering projects has proved many superiorities of this product.



ALUMINUM HONEYCOMB PANELS

The surface of the HONYLITE™ aluminum honeycomb panels are made of aluminum alloy plates roller coated with PVDF while in the middle are the aluminum honeycombs which meets the international aeronautical standards. This product is specially made with the cold-glue and hot-press technology.

The structural honeycomb core provides strength and consistent rigidity at a very low density; when bonded to similarly lightweight facings. Every honeycomb cell wall acts like the web of an I-Beam, forming an extremely strong and rigid lightweight composite panel.

HONYLITE™ honeycomb panel is an aluminum sandwich-type panel with high rigidity and extremely low weight. It is the ideal material for a most of applications in architecture, transport, display or industrial production.

Structural Characteristic

  • Strictly controlled quality updated fore-rolling coating with pre-baking finish process.
  • Option (for colors) /PVDF/polyester surface finish
  • Large dimensional panels (Max 5000mm x 1500mm)
  • High strength no reinforcement measure necessary.
  • Light weight: Weight of 25mm thickness honeycomb panel is 5.6kg/m2
  • Precise dimension and roller-pressing technology, which ensure the high quality of the products.
  • Absolute flatness of the surface makes installation easier and the fast “cut the garment according to the figure” productive way will ensure the quality of each piece of the products and minimize the wastage of raw materials.
  • Perfect installation system, which can eliminate the panel distortion caused by the temperature changes. Therefore, the sealing against the gas or water leakages will be ensured. The unique sealing installation system looks graceful in shape. Besides, it can effectively avoid the reduction of the lifetime of the sealing glues due to the direct radiation. Furthermore, the lower installation requirements will allow the panels to be installed on various keels.
  • Excellent productive capability irregular panels such as arc-shaped, folded and trapezoid panels will be designed and produced as per the special designing requirements. The non-plane irregular panels including arc shape, L-shape, U-shape are formed in one mould.
  • No color difference: The same lot roller-coated aluminum sheets are to be used for one project. Meanwhile the reasonable interior wall and ceiling installation will ensure each panel sheet to be easily and separately dismantled for maintenance service.

Application of honeycomb:

Architecture

HONYLITE™ honeycomb panel is a decorative material with excellent properties and is therefore ideal for innovative and artistic ceiling and wall claddings.

The combination of mechanical properties such as tensile strength of the cover sheets, outstanding aesthetic features is being highly appreciated by designers, architects and planners.

Clean, easily fabricated with perfect details, a great variety of applications is possible with the use of ordinary tools. It is also becoming increasingly popular in interior design.

Transport

The transportation industry is continuously searching for methods to increase efficiency and HONYLITE™ honeycomb panels not only decrease fuel consumption, but they can also increase payload capacity. Their high strength to weight ratio make them an excellent alternative to more traditional materials.

HONYLITE™ honeycomb panels can be used for all types of body panels, floors, supports, ceilings, and partition walls in trains, trailers, and trucks. It not only reduces the overall weight, but also provides better insulation and sound proof qualities.

Industry

HONYLITE™ honeycomb panel provides an enormous variety of industrial applications. Lightweight containers, machine tool cabin, wind tunnels, platform lifts and elevators, etc…
We provide back-up service for our valued customers by providing samples and detailed technical information. Our ultimate goal is to achieve customer satisfaction through quality and value.





Display

HONYLITE™ aluminum honeycomb panels offer a lightweight structural backing for graphics, signage, or other decorative material. They are used extensively in the construction of point of purchase displays and trade show exhibits due to their excellent durability and light weight. The panels are also very structurally sound and meet most ratings for fire control.

 

 

Cleanrooms

HONYLITE™ aluminum honeycomb panels tend to be the most popular wall panels chosen for microelectronics cleanrooms because of they are non-outgassing, non-particle shedding, and anti-static as well as lightweight and non-combustible.

Features of honeycomb:

Excellent Strength

The unique Honeycomb structure features many interconnecting shapes creating a very strong panel, resistant to adverse weather conditions and other pressures.

Exceptionally Flat Surface

The aluminum surface panel is supported by the unique Honeycomb vertical cell structure therefore producing an exceptionally flat panel, available in various colours

Light Weight

Unlike other composite panels featuring a solid core, the Honeycomb structure in our panel dramatically reduces the weight of the finished product.

Fire Retardent

HONYLITE™ honeycomb panel is made solely of aluminum and can therefore prevent fire spreading and increase the safety index.